Lean manufacturing

What is lean manufacturing? Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and... more

Code: PROFIL pozink 40x40x2

Galvanized PROFILE 40x40x2

10.94 Eur without VAT

(13.24 Eur with VAT)

Galvanized profile with dimensions 40 x 40 x 2 mm. Profiles allow easy assembly and combination with other elements. Ideal for industrial applications, production lines, and logistics. Maximum profile length is 6 m.

Code: 21121510

Rack 21121510

Price on request

 

The rack made of a tubular modular system with six straight shelves is a practical helper. It ensures clear storage of goods, documents or tools. Part of the rack is a laminate board with a thickness of 18 mm. Total load capacity 300 kg, load capacity on the shelf 50 kg. Dimensions 1850 x 963 x 603 mm.

Code: 24082633

Tire stand 24082633

148.94 Eur without VAT

(180.22 Eur with VAT)

Tire stand made from a tubular modular system with three shelves. Practical storage for up to 12 tires on three levels. Ideal for tires measuring 16" to 20", the stand includes four anchoring feet. Tires are not included. Load capacity per shelf is 100 kg, total load capacity is 300 kg. Dimensions: 2000 x 1127 x 465 mm.

Code: 24082636

Mobile tire rack 24082636

302.90 Eur without VAT

(366.51 Eur with VAT)

Mobile tire rack made from a tubular modular system with one shelf and two tiers. Ideal for tires measuring 16" to 20". The rack includes two tiers for tire storage, one shelf with a 10 mm thick Akyboard, a handle on each side for easier handling, two wheels with brakes, and two wheels without brakes, each with a diameter of 100 mm. Tires are not included. Load capacity of the shelf is 100 kg, total load capacity is 200 kg. Dimensions: 1500 x 1068 x 600 mm.

Code: 24021502

Chassis for two EURO pallets with drawbar 24021502

979.60 Eur without VAT

(1 185.32 Eur with VAT)

A handling cart for two EURO pallets with a drawbar that allows multiple carts to be connected in a row (the so-called Milk-run system). The cart is suitable for various handling purposes in warehouses and workshops. With its high load capacity of 1500 kg, it is ideal for transporting heavier items. The cart includes 2 swivel castors with brakes, 2 swivel castors without brakes, and 2 fixed castors with a diameter of 160 mm, enabling easy handling of items. The dimensions of the cart are 2480 x 840 x 300 mm. ESD version available.

Code: 24021102

Chassis for EURO pallet with drawbar 24021102

499.60 Eur without VAT

(604.52 Eur with VAT)

A handling cart for EURO pallets with a drawbar that allows multiple carts to be connected in a row (the so-called Milk-run system). The cart is suitable for various handling purposes in warehouses and workshops. With its high load capacity of 750 kg, it is ideal for transporting heavier items. The cart includes 2 swivel castors with brakes and 2 swivel castors without brakes, each with a diameter of 125 mm, enabling easy handling of items. The dimensions of the cart are 1240 x 840 x 238 mm. ESD version available.

Code: 21062305

Cleaning cart for compliance with 5S, 21062305

407.76 Eur without VAT

(493.39 Eur with VAT)

Cleaning cart for compliance with the 5S methodology. Suitable for organization and cleaning in the workplace. It includes a perforated panel with 10 hooks and a laminate board with a thickness of 18 mm. Construction made of tubes LP-1100, blue. Couplings treated with black powder coating.

Code: 23081603

Trolley with electric lift 23081603

2 758.00 Eur without VAT

(3 337.18 Eur with VAT)

The handling cart with electric lifting system and battery is a suitable addition to all industrial and storage areas. The robust construction and reliable lifting system enable easy and safe transport of loads weighing up to 100 kg and with the possibility of lifting up to 400 mm. With a battery life of up to 3 hours, the handling cart is a reliable helper during the entire work shift. Dimensions 1028 x 1381 x 987 mm.

Code: 23121901

Handling trolley with modular divider 23121901

1 476.98 Eur without VAT

(1 787.15 Eur with VAT)

Handling trolley for transporting different types of parts, with a modular divider. The trolley is equipped with metal shelves with a zinc finish. The shelves are used for individual settings for different sizes of parts. Trolley dimensions 2123 x 1767 x 500 mm. The load capacity of the construction floor is 50 kg, the total load capacity is 400 kg.

Code: 22010703

Coil carriage 22010703

195.69 Eur without VAT

(236.78 Eur with VAT)

A spool trolley is a type of hand trolley that is designed for storing and transporting large spools of wire and cable. The wheels are equipped with brakes that prevent spontaneous movement when the cart is not in use. The color of the structure can be selected according to the available tubes on the website.

Code: 22031604

Picking trolley

217.84 Eur without VAT

(263.59 Eur with VAT)

Auxiliary picking trolley from the tubular modular system. Thanks to the ergonomic design with handles, the trolley is easy to handle. The robust construction of the tube system ensures the safe transport of KLT crates. Suitable for transporting KLT crates 600 x 400 x 147 (RL-KLT-6147). Load capacity per floor 40 kg, total load capacity 120 kg. Dimensions 1370 x 1703 x 683 mm.

Code: 23052450

Custom made hotel trolley 23052450

953.43 Eur without VAT

(1 153.65 Eur with VAT)

The bespoke hotel cleaning trolley offers plenty of space to store cleaning supplies, towels and other essentials. In addition, thanks to its durable and light construction, it facilitates movement in narrow corridors. Possible different color combinations of the construction, including different laminate boards. Floor load capacity 50 kg, total load capacity 200 kg. Dimensions 1429 x 1841 x 483 mm.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.