Lean manufacturing

What is lean manufacturing? Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and... more

Code: S00410271

Actuator SMS-I-40x80 400 mm

208.32 Eur without VAT

(252.07 Eur with VAT)

The electromechanical lifting system offers smooth, fully electric and space-saving height adjustment with a high load capacity. Profile size 40 x 80 mm. Stroke range 760 - 1160 mm. Maximum load capacity 75 kg per table leg.

Code: S00410165

VariFrame 1.2 - 1.8 m

99.40 Eur without VAT

(120.27 Eur with VAT)

VariFrame frame for office desks with an adjustable width of 1.2 - 1.8 m. The construction is made of high-quality steel, which ensures not only the strength and stability of the desk, but also a long service life.

Code: 22010701

Bobbin trolley 22010701

194.12 Eur without VAT

(234.89 Eur with VAT)

A spool trolley is a type of trolley that is designed for storing and transporting large spools of wire and cable. The wheels are equipped with brakes that prevent spontaneous movement when the cart is not in use. The color of the structure can be selected according to the available tubes on the website.

Code: 23080491

Picking trolley 23080491

1 140.41 Eur without VAT

(1 379.90 Eur with VAT)

A pick-up truck for transporting products. Included is a board with an A4 clip, 2 x swivel castors with a brake of 125 mm in diameter and 2 x swivel castors without a brake of 125 mm.

Code: 23030903

Workshop table made of aluminum profiles with lighting 23030903

1 224.45 Eur without VAT

(1 481.58 Eur with VAT)

Workshop table made of aluminum profiles. The table includes a work surface made of 18 mm thick laminate and LED light. Thanks to the use of aluminum profiles measuring 40 x 40 mm, the table is lightweight yet highly sturdy. The table is suitable for industrial spaces. The total load capacity with even distribution is 330 kg. Dimensions 2300 x 1500 x 700 mm.

Code: 22071453

Karakuri shelf 22071453

Price on request

 

Shelf suitable for implementing the Karakuri method. The system uses roller tracks and gravity to move crates easily. The shelf is suitable for KLT crates 400 x 300 x 150 mm and the total capacity of the shelf is 15 pcs. Floor load capacity 85 kg, total load capacity 250 kg. The rack is equipped with 4 balancers with a load capacity of 8 kg.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.