Lean manufacturing

What is lean manufacturing? Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and... more

Code: 24032030

Shelf trolley 24032030

129.37 Eur without VAT

(156.54 Eur with VAT)

The shelf trolley from the tubular modular system represents a modern and economical alternative to the traditional shelf trolley with a steel structure. The loading surface is made of high-quality DTDS Kronospan boards, which provide reliable support and are resistant to normal wear and tear. The shelf trolley is equipped with 4 wheels for easy handling - 2 swivel wheels with brakes and 2 swivel wheels without brakes. Load capacity per floor 100 kg, total load capacity 200 kg. Trolley dimensions 1010 x 525 x 975 mm.

Code: 22050304

Drop conveyor 22050304

Price on request

 

The drop conveyor from the tubular modular system is intended for storing KLT crates and boxes with dimensions of 600 x 400 x 280 mm. This innovative conveyor is designed to facilitate material handling and improve work efficiency. The shelves are formed by roller tracks, thanks to which it is possible to easily and smoothly move the KLT crates along the entire length of the conveyor in the direction of the fall of the roller tracks. Total load capacity 100 kg. Dimensions 1202 x 943 x 1253 mm.

Code: 22042004

Workbench 22042004

381.14 Eur without VAT

(461.18 Eur with VAT)

Work table made of tubular modular system with DTDL worktop 18 mm thick and with anti-slip layer 3 mm thick. The table provides enough space for complementing and packing orders, etc. Load capacity with an even load of 200 kg. Dimensions 850 x 2000 x 1000 mm.

Code: 22042207

Assembly table 22042207

Price on request

 

Assembly workstation made of tubular modular for easy assembly with a load capacity of 100 kg. Work surface made of 18 mm thick DTDL board with the option of replacing it with a 40 mm thick beech joint. Workplace equipment is variable and at the customer's request. Dimensions 2100 x 1203 x 403 mm.

Code: 24091230

Table with folding mechanism 24091230

423.92 Eur without VAT

(512.94 Eur with VAT)

Table with folding mechanism made from a tubular modular system. The table includes a folding structure for securing trash bags, an 18 mm thick laminated worktop, two shelves with 10 mm thick Akyboard, four swivel wheels with brakes, each with a diameter of 100 mm, and a perforated panel for hanging tools or storage bins. The shelf load capacity is 50 kg, the worktop load capacity is 100 kg, and the total load capacity is 200 kg. Dimensions: 1335 x 900 x 498 mm.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.