Lean manufacturing

What is lean manufacturing? Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and... more

Code: 22042004

Workbench 22042004

381.14 Eur without VAT

(461.18 Eur with VAT)

Work table made of tubular modular system with DTDL worktop 18 mm thick and with anti-slip layer 3 mm thick. The table provides enough space for complementing and packing orders, etc. Load capacity with an even load of 200 kg. Dimensions 850 x 2000 x 1000 mm.

Code: 22042207

Assembly table 22042207

Price on request

 

Assembly workstation made of tubular modular for easy assembly with a load capacity of 100 kg. Work surface made of 18 mm thick DTDL board with the option of replacing it with a 40 mm thick beech joint. Workplace equipment is variable and at the customer's request. Dimensions 2100 x 1203 x 403 mm.

Code: 22052602

Gravity conveyor 22052602

495.80 Eur without VAT

(599.92 Eur with VAT)

Gravity conveyor from a tubular modular system for moving materials. The system uses roller tracks to move the material. Thanks to the inclined lower roller track, the empty plastic pallets are automatically returned to the beginning of the conveyor. Load capacity per floor 200 kg, total load capacity 400 kg. Dimensions 840 x 3003 x 503 mm.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.