Lean manufacturing

What is lean manufacturing? Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and... more
  • In stock

Code: KCR1-40

Clamp for connecting profiles KCR1-40

1.78 Eur without VAT

(2.15 Eur with VAT)

Connecting clamp made of zinc alloy with nickel surface treatment. The zinc alloy ensures the strength and durability of the material, while the nickel coating adds a layer of protection against corrosion. The connecting clamp is ideal for connecting two profiles.

Code: 23122180

Box for NOK parts 23122180

1 559.04 Eur without VAT

(1 886.44 Eur with VAT)

Box suitable for storing NOK (Not Okay) components. Robust and high-quality construction ensures not only safe storage, but also transport of NOK components. The upper part of the structure is made of clear plexiglass, which allows easy monitoring of the contents, and is equipped with a hole for easy dropping of components. The basic structure is made of aluminum profiles. Custom application, all dimensions can be adjusted according to customer needs.

Code: najezdova_patka_lepeni

Rail landing foot - fixing by gluing

11.71 Eur without VAT

(14.17 Eur with VAT)

The end foot of the FIFO monorail rail is suitable for smooth loading of warehouse trolleys with wheels into the FIFO monorail profile. The foot has an optimized shape for reliable guidance of trolley wheels.

Code: koncova_zarazka

End stop for the FIFO monorail rail

5.10 Eur without VAT

(6.17 Eur with VAT)

End stop (wedge) with a width of 35 mm for the FIFO monorail rail. The flín is fixed with double-sided adhesive tape at the required end of the rail and prevents the storage trolley with wheels from rolling out. Easy to install.

Code: kolejnice_monorail

Rail - Monorail, length 1 m

27.67 Eur without VAT

(33.48 Eur with VAT)

Monorail rails are profiles for precise guidance of wheeled carts in the FIFO and LIFO manner. They are made of anodized aluminum and are fixed to the ground for firm and precise guidance of wheeled carts. The rail system is suitable for wheel widths of up to 40 mm and the length of the monorail can be customized according to customer requirements. Max. length is 5000 mm. Monorail has an optimized shape for reliable guidance of trolley wheels. The price shown is for 1m, in the event of a request for a smaller or exact size, we are able to cut the profile for you exactly according to your requirements.

  • In stock

Code: WJ-SQ4040-000

Perforated square tube WJ-SQ4040-000

41.76 Eur without VAT

(50.53 Eur with VAT)

The perforated square tube with dimensions of 40 x 40 mm, wall thickness of 2 mm and length of 4 m is an innovative building element with universal use. The listed price is for 1 m. Thanks to its shape, it offers high stability and durability. Color blue, galvanized or without surface treatment.

What is lean manufacturing?

Lean manufacturing, also known as lean production, is a comprehensive system through which a company strives to achieve maximum efficiency and minimize waste in all areas of its operations. The principles of lean, often referred to simply as "lean," form the foundation of this strategy and include optimizing processes and eliminating unnecessary operations.

One of the key elements of lean manufacturing is the 5S method, which helps companies achieve better organization of the work environment. By applying the principles of 5S (Seiri, Seiton, Seiso, Seiketsu, Shitsuke), it is possible to use the workspace more efficiently and more easily identify and solve problems. Other significant methods within lean manufacturing include Lean Six Sigma, which focuses on identifying and eliminating the causes of errors and defects, and the Kanban method, which is used to visualize work processes and monitor the flow of materials, as well as the SMED method.

Although the concept of lean manufacturing has its origins in the production system established in Henry Ford's factories, it is most commonly associated with the Japanese company Toyota.

 

Optimization of material flow through a flexible pipe system


The fundamental aim of lean manufacturing is to produce more with lower inventory, fewer workers, and using less space, all of which are associated with reduced costs. This is achieved through the use of assemblies, workstations, or Kanban racks, which provide comprehensive or partial lean solutions. These include shelving assemblies and work furniture made, for example, from aluminum profiles or pipe modular systems. An important component of these assemblies is roller tracks, which are used for moving parts, containers, packages, etc. Their use reduces the physical strain on workers and ensures faster, uncomplicated, and stress-free work.

 

The goal of using assemblies is to achieve stable, flexible, and standardized production through optimization and improved material flow. This goes hand in hand with reducing operating costs and increasing work productivity. Moreover, existing assemblies can be modified at any time and in any way without significant financial costs.

 

You can introduce lean manufacturing gradually

 

Contrary to the myths surrounding lean manufacturing, there's no need to implement radical changes throughout the entire company all at once. Yes, lean manufacturing can be applied across the board, but it's also possible to consider where it makes sense to start within the company. Lean management serves as a strategic approach to gradually introducing lean manufacturing, focusing on continuous process improvement and engaging employees at all levels of the organization. Thanks to the modular nature of the construction system, optimization of workflows can occur gradually. So, if you're considering implementing lean manufacturing principles in your company, start today. Even a small change can bring significant benefits to your company, which is invaluable in today's world. Our team offers comprehensive services – from solution design and visualization to on-site assembly. Contact us or visit our showroom directly.